My next few post are all about playing catch-up with projects that have happened or are ongoing at the house. Several weeks ago I made a post called “What Is A Plinth”. I had purchased two Ekena Millwork – Diane plinths from Amazon to practice on. I bought two because my first thought was to glue them back to back to create the thickness of the original plinth. That would mean I’d need a total of 16. Instead I pulled a MacGuyver (you know that’s my favorite term for when I come up with something most would not) and attached the plinth to a piece of 5/4 (which means it was a true 1″) x 8″ Azek pvc board to create the needed thickness. Here are the steps:
First I ripped the Azek board down to the same width as the plinth. I had to purchase a 9′ board and used less than half of that for the entire project. Next I cut the top off the Ekena plinth as it was more ornate than the original. The majority of the Ekena plinth is hollow, so removing where I did left a solid top.
The slightly shortened plinth I nailed to the full 9′ Azek board with my brad nailer, one nail on each side near the top. I wasn’t seeking to permanently attach at that point, but needed the two pieces to stay together for the next cut on the miter saw. The original plinths were stubby, about 5″ tall, so the majority of the Ekena plinth would be waste. I measured the original plinth to get its height and angle on the bottom and transferred those measurements into a scrap piece of 2×4. That piece was my test for each of the 8 locations and it fit the first location like a glove. I never measured again after that. If my test block didn’t fit in other locations, whether too tight or too loose, I adjusted my miter cuts on the real pieces accordingly, always intentionally overcutting. I marked the cut line on the back of the joined pieces and made the cut.
My longest brad nail is 2.5″, not long enough to go through both pieces and firmly attach to house, which is why I didn’t permanently attach them. I pulled them apart and attached the Azek piece to the house and then the Ekena plinth to the Azek board. They shouldn’t go anywhere and given they are made out of plastic they will never split, crack, or rot. I used a ladder to install the first plinth, far right of the bathroom side of house. The two inner plinths I could install from inside the house, but the two outer plinths I couldn’t because the windows next to them are picture glass, they don’t open. When I saw how bad of condition that window sill was I decided not to install any more until Lyle had addressed them.
As you can see from the picture above that window sill was severely dried and cracked; it was in the worst condition on entire house. Lyle and I had differing opinions on how this should be corrected and when, so I took over the restoration of all the window sills, which I’ll talk about in the next post. 7 of the 8 locations were straight forward replacements. The one that wasn’t was difficult because the original window weight protruded out and didn’t allow the plinth to sit flush to the house. I couldn’t push it back inside, so I used my grinder to curve out a channel on the back of the block. After that it fit like a glove.
The bedroom side windows I was able to hang all of them from inside my room. Since I needed to do work on the bathroom window sill, Lyle erected a scaffolding platform from me to work from. I was a nervous wreck the whole time, but the window sill was restored (see white stuff in pics below) and all eight plinths are installed and ready for primer and paint. Some may need caulk.