From Pinterest to Reality – Part 1

Some females have wedding books, saving clippings and photos of ideas to create the perfect wedding.  I had an electronic house book, links and photos to things I’d put in my

first house.  The idea to recess a dresser into the eaves space that was once a short closet was born from this picture I saw on Pinterest.   I was starting with nothing in regards to furniture in my master suite.  I really don’t like a lot of furniture, so this was the perfect solution to utilizing the empty space created when I relocated the door to this closet to my master bath linen closet.

It took several months before I found a salvage dresser that would fit in the dimensions, 20190605_205930but I finally did on Nextdoor.com for $50.  A beautiful, five-drawer dresser with dovetail drawers made by the West Michigan Furniture Co. of Holland, MI.  I couldn’t find any before pics, but it was a beautifully made dresser; solid and heavy.

The first thing I needed to do was trim the overhang from the top and bottom sides.  I’ve had this dresser for at least 9 mos, so I made the cuts with my circular saw before I started working with Tom Milfeld and taking classes at the Wood Shop.  I butchered that dresser.  Some areas I cut in too deep, some not far enough.  It’s a good thing the bulk of the dresser would be recessed in the wall.  I could have let it go, but I filled the gaps with wood filler and sanded down the high areas just to get it ready for paint.

This project was all about salvage, recycle, so I did not purchase the primer paint recommended by the Sherwin Williams sales clerk.  I had over a 1/2 quart of their White Synthetic Shellac Primer left from the fire damaged door I bought, so I used it instead.  He told me that would be over kill and he was right, as I discovered.  I’ve always felt spray painting is the best option for painting furniture.  Rolling/brushing creates too thick of layers if you’re not an expect and I am not.  At the end that’s exactly what I got, but I’m jumping ahead.

Once the primer dried my first, bone head amateur mistake was revealed.  I was in such a rush to get this project done, I did the cardinal sin in sanding.  I started with 80 grit and never went higher, so my surface was rough, especially on the drawers.  In hindsight I should have sanded at that step, but my first inclination was more paint would hide it, NOT.

My walls in my master are Sherwin Williams Indigo Batik, so I purchased a quart of their All Surface Enamel (recommended by the clerk) in that color and he recommended a Mohair Blend roller, which I also bought.  I applied two coats of paint and at that stage absolutely hated that I had ruined such a beautiful dresser.  I called my friend Joan who has a relative that paints furniture all the time.  She uses scrap paint and sands lightly between two coats.

Even though I had three coats on already (primer plus two color) I decided to try the sanding in hopes it would get rid of the rough spots that were still visible.  I only sanded the drawers.  It helped and the fourth coat actually looked pretty good.  So good I decided to drain the end of the quart can of Polycrylic.  I had enough for just one coat, but at this point that dresser had five layers on it, which would come back to bite me.

The craftsmen that build that dresser left zero margin in the drawer openings.  My five 20190609_131153layers were thicker than the original stain, so when I went to test a drawer it would not close all the way.  I intentionally painted the top edge of the drawer, but the bottom lip was just overage, so between the drawer edges and the opening overage I had too much build-up.  I used my new chisel set to scrap the bottom of the drawers.  I was hoping it would create a clean edge and it did.  I thought scraping the bottom would be enough, so the next task was getting the dresser from the basement up to flights to my master.

Earlier in the week I had asked my neighbor if he’d be around on the weekend to help and he was willing, but when the day came I had the epic feeling of not wanting to fail with an audience.  I didn’t know for sure if the dresser was going to fit and I didn’t want witnesses, so I tackled getting it upstairs by myself.  I had the full on Jane Fonda burn working in my already too tight calves when I hit the top landing, but it inserted like a glove.

I tried the drawers again and same outcome, still too much paint, so I bought a paint scraper and scraped the paint from the top of the drawers and top/bottom of the opening.  That did the trick, but it looked awful, so I decided take some dark stain (Minwax brand, but color unknown as I had poured the remnants of several different colors in one can) and stain the top edge of the drawers.  That amazingly did the trick.

The next obstacle were the two front legs.  I had to remove all four legs to trim off the bottom overhang.  I reattached them to their original location.  What I discovered was that my opening wasn’t square and the floor not level.  I had used wood glue with the original screws and I needed to push the front legs back about an inch. I used my draw saw to cut through the glue and mini crowbar to left them off.  Amazingly no damage.

That helped with the bottom alignment, but not the top.  For that I removed the original nail-on sliders and installed adjustable, which would allow me to set the heights on each leg differently.  Turned out I needed the entire dresser to tilt forward, so I made the back legs higher than the front.  I also needed the front right side to be lower than the left, which meant the left rear had to be even higher to stop the dresser from rocking.  Sometimes I amaze myself when my mind can sort through fixes like that.

The last step was replacing the original wood knobs with the Amerock Classic Cabinet Knobs Clear/Golden Champagne I found on Amazon.  They are 8-points, just like my glass door knobs on the first floor and the bases were a perfect match to my other brass accents. 

With that part 1 of the project was complete and I could finally empty the last box and bin in my floor.

20190610_234710

As Seen In My Mind’s Eye

I love it when a vision comes to fruition exactly as I saw it in my mind.  I completed the 1st floor bathroom medicine cabinet project, a project that began with a vision when I walked past a $15 salvage cabinet door at Building Value over a year ago.  The original cabinet was missing the door and shelves, paint was peeling off, I thought it was trash, so it was pitched when we demoed down to the studs.  About a month after demo I saw #NicoleCurtis from Rehab Addict restore a cabinet in similar shape and I kicked myself from throwing mine away.  So what was I going to do with the approx. 25″ x 25″ framed out square in my bathroom wall.

20171119_210039.jpgI was looking for doors when I saw a pair of what was once  glass cabinet doors on a built-in.  Building Valu really didn’t want to sell just one, but I talked them into it.  Instantly, I had the plan in my mind.  The cabinet door would be the mirror mounted to barn door track that would slide open to reveal shelves of the medicine cabinet.  I saw the ending, now I just had to get there.

The door had the old school wavy glass in it, which I removed and gave to Architectural Art Glass when they installed my restored stain glass window.  The first thing I had to do was trim the door down.  Hard to tell from picture since I didn’t capture the entire door, but I could tell from where the rollers were inset in the wood the door ran vertical (it’s not a perfect square) instead of horizontal.  Due to space limits I needed to go horizontal, so the thicker side had to be cut down to make all sides uniform.  I didn’t own a table saw and had never heard of WavePool at that time so my former neighbor cut it down for me.  It sat for several months after that first step.

The tile work was finished, I had started taking my shop classes, so now was the time to focus on the medicine cabinet again.  Next step was filling the back of the opening, which was the drywall from the guest bedroom.  I took a thin piece of MDF board I had leftover from the kitchen remodel project I did, covered it with the motivational peel and stick paper I used on the closet shelves, and used construction adhesive to attach it to the drywall.

I purchased melamine shelf components from Home Depot to create my kitchen and 1st floor bath linen closet shelves.  I had a lot of scraps left that I knew would be great pieces to create the frame of the cabinet.  I only needed an approx 4″ width, so I knew I’d need to drill holes on one side for the pegs that would hold the shelf.  The drill press at the Wood Shop made quick work of that.  With the holes drilled I returned home and ripped the four pieces I needed to create the frame.  I bought iron on laminate for the exposed edges and proceeded to nail the four pieces together.  I don’t have pictures of the finished frame as I managed to shoot about a 1/4″ of a nail into my left flipping finger knuckle.  I took a break from the project again until the swelling went down.

The inside frame was not going to be enough.  The opening still look unfinished, so the next step was trimming it out.  For that I took the new pine I had bought for the built-in, but didn’t use and took it to the Wood Shop and planed it down until it was only about a 1/4″ thick.  I then mitered the ends, prime painted it, and nailed it to the box frame.  I filled in the nail holes and then painted it Incredible White to match the walls.  Big thanks to Scotti at the Wood Shop for giving me a quick tutorial on how to measure appropriately to maintain the 1/4″ reveal I wanted around the frame.

Now back to that cabinet door.  First step was getting the original finish off it.  For that I used the Wood Shop’s belt sander.  I then drilled the holes for the barn door hardware and primed it.  I thought I had bought the Tricorn Black (another color from the 2017 HGTV Urban Oasis Giveaway), but I hadn’t so I gave it extra time to dry and turned my focus on the barn door track.  Months prior I had purchased a Smart Standard 5ft mini barn door kit from Amazon without measuring or really knowing how these things worked.  Well it turns out the length of your rail should be twice the length of your door.  I should have ordered a 6 ft length kit, but too much time had passed and I figured it would be close, but workable.

The bigger problem I had was my kit was for hanging a door on furniture.  The holes were pre-drilled and not spaced to hit wall studs, which I needed to do.  I decided to 20190504_134801.jpgsearch Google for tracks that weren’t pre-drilled and I found one on Signature Hardware.  That one track was the same price as the entire kit, but I decided to get it as it also allowed me purchase a slightly longer length.  I measured for the studs and took the track to the Wood Shop to use their drill press to make the holes.

Hanging the track gave me fits.  I used my trusty Walabot (love that gadget) to find the studs and even tested the location.  One would assume a stud would run top to bottom.  The two locations above the opening did not, which I did not discover until I went to drill in the 4″ lag bolts I bought (I didn’t use the bolts that came with the Smart Standard kit as they would not have been long enough).

Turned out I did not give myself enough clearance for the door to roll without hitting the light fixture, so I had to lower the rail.  After patching the four holes I made, I moved it down 1″ and the stud was gone.  I patched again lowered it a bit more.  Once hung I grabbed the primed door to try it out.  The vision was coming to light until I realized the rail stoppers from the kit would not fit on the new rail, it was wider.  I needed to figure out something to stop the mirror from rolling off the end.  The track had two holes covered with plastic plugs that were made for the powder coat process.  I removed one plug, which was in a perfect location and used a leftover spacer from the TV wall mount unit I bought.  Perfect solution.

It was down hill from that point.  I applied two coats of the black paint, let it dry a couple of days and installed the door pull I found on Build.com.  I then took the frame to another local small business in my hood, Southern Ohio Glass, who cut me three glass shelves and filled the frame with a beveled mirror.  It was absolutely beautiful and 100% what I envisioned when I walked past the door over a year ago in the salvage store.

The only glitch I had to fix was the door swung because like the stoppers, the door guides that came with the kit would work with my application.  Back to Google where I searched for door guides and I found on Amazon exactly what I was looking for, a small wall mount barn door guide.  I found the stud, mounted the guide, really showed off, by adding a rubber stopper on the side of door that will hit the wall and with that what was in my mind’s eye was a reality.  My guest bathroom decor is a tribute to all the people in my life that shared their positive spirits and words of encouragement on my journey to restore this very special house.  This is my coolest upcycle/salvage project to date!  All the leftover barn door kit parts will be put to use on my future master bed beverage station.

 

 

Feeling a Little Crafty

Stripping doors is boring, rewarding, but boring, so I decided to take a break and do something on the DIY craft side utilizing the porcelain knob and tubes connectors and insulators that I’ve been pulling from my house.  I wish I had listened to @NicoleCurtisRehabAddict and not thrown these things away when I first started demo.  Turns out there is a market for them and I even found a really cool coat rack project that I decided to try.

The project I saw only made it from the knob and tube (rack on left), but I also made one out of the long skinny insulators (rack on right).  The wood is reclaimed floor boards that I got from my friend Joan.  That color is the true patina of the wood.  I just rubbed the board with denatured alcohol to clean it up and rubbed it with linseed oil to give it a shine.

The knob and tub design utilized the existing nail to adhere them to the board and I used epoxy to force the gap to stay expanded and adhere it to the board.  The nail extruded slightly through the back of the board, so I used the grinder to remove the excess.  For the insulator version I used 5 inch (only needed 4.5 inch, but Home Depot and Lowes did not carry that size) galvanized carriage bolts with a lock washer and nut.  I thought the dullness of the galvanized worked better with the old porcelain.  Warning, if you try this yourself don’t crank hard when tightening the bolts.  I cracked the first one I attached.  I counter-sank the nut in the back with the help of my neighbor’s drill bit machine and cut the excess bolt with my grinder.

The boards were already cut to that length (why I chose them for the project, too short to use for floor repair) and are about 32″ long, give or take.  I used keyhole fasteners on the back and placed them at 16″ on center, so that HOPEFULLY a stud can be hit when it is time to install.  The knob and tube board was longer, so the fasteners are at the end.  On the insulator they are 16″ apart from the center of the board as it is shy of 32″ on length.

I think the insulator tubes would make a great mug rack, but I would need to bore a hole at an angle, so the tube can be attached at an angle.  The process to make that happen is above my skill set and tools.  My neighbor could probably make that happen, but I’m actually trying to ween myself off his help.

I only had to come out-of-pocket about $10 for the bolts and fasteners, as everything else is recycled or should I say up-cycled.  Given the cost overruns on this project I may be cranking out more and selling them to help generate some funds.

This was not my first craft project, just the first one I’ve done since starting the blog.  All my others I posted on my Facebook page or made a video about it.

Here is a link to my first commissioned project.  My friend Vicki asked me to create a frame to go around a mirror in her hall bath:  https://www.facebook.com/media/set/?set=a.10213184592195787.1073741894.1424896347&type=1&l=bd2215cbbe

My first woodwork project was a flower box for my deck (not counting the deck and gazebo my dad and I built).  It will stay with the house when it sells.  I called myself working with scrap cedar that had been in my garage since the deck project, but I got very carried away on the size and probably spent another $300 on wood and the dirt to fill it: https://www.facebook.com/media/set/?set=a.10209323426469057.1073741888.1424896347&type=1&l=3c63e8b7d8

My second woodwork project was making a monitor riser for my desk.  I called it the Goldilocks Project because I bought and returned two sit to stand desks before making something that was just right.  although it took to tries to get it that way:  Goldilocks Take One and Goldilocks Take Two.

One of my favorite projects came about after watching another one of my favorite DIY shows, Salvage Dawgs.  In each episode they do some up-cycle project, that “you can try at home”.  This one I bit on.  They turned a trunk into a bench, so I took my college trunk and did the same.  This currently sits in my entry foyer.  The Welcome sign never gets seen, but was placed there to hide a crack in the top of the trunk.  It also anchors the top cushion in a way that will allow the fabric to be changed if/when needed.  This was my favorite project and probably the start of accepting I love working with my hands.  I may be selling this as part of my downsizing.  There is a built-in bench in my entry foyer and I haven’t visualized a place for it yet.

The last project I will share is the work bench I made.  With most of the projects above I did not have a proper work surface, unless I was at my neighbor’s garage/shop.  I was using mop buckets, 4′ folding table, and garbage cans as cutting surfaces with power tools.  I had purchased my first large cutter tool (a miter saw) and I was a freak accident waiting to happen, so I decided to make a work bench before pulling it out of the box.  Instead of following the plans I decided to make the bench larger as I had the space in my garage.  Well my future workshop will be the basement of my house, so this puppy is going to have to be deconstructed to get it down there.  This was my first project using my own Kreg Pocket Screw gig and no help from my neighbor, which gave me extra pride.  This called for a video:  Venus’ DIY Workbench